CONTROL - your production

Universal line control for diverse machine parks and reliable processes

Manufacturer-independent standardization,

Maximum process reliability

 

The STIWA control station software enables visualization and control of machines and systems independent of manufacturers or the control system behind them. Data driven decision making and data transparency at the production machine are our priority.

The modular and flexible control station – the cockpit for your machines and systems – offers solutions from order management to process control and type management. In doing so, we support functions such as a uniform and user-friendly user interface for reduced training and maintenance effort, SCADA functions, type changes without emptying the machines (flying setup), a virtual data pill for lossless management of parts and component data, and comprehensive recipe management with integrated type and release management.

Compatibility - Simple update
Central system AMS CI-Suite 1.25 compatible with local system 1.18

Updatable control station for all machines and production lines

  • Always up to date: Updatable and downward compatible central systems
  • Latest features on the central system can be used without updating the machine control station
  • Manufacturer and control system independent
  • Support for new operating systems

 

Learn more

Central and continuous recipe management

  • 100% traceability
    • Direct linking of recipe parameters to quality data
    • Documentation of recipe changes
    • Complete change history
  • Classification of the parameters with different levels of rights
  • Issuance of special releases in the event of changes to quality-relevant parameters
  • Central analysis options of the recipe changes

 

Recipe management
Central and continuous

Flying setup
Type change without running the machine empty

Fast setup & integration of new types

  • Cross-station setup
  • Creation of new types based on existing data/types
  • Defined and configured setup sequences
  • Support for emptying the entire machine

 

AMS ZPoint-CI: The control station for reliable processes

ORDER MANAGEMENT

  • Waiting lists
  • Quantity control
  • Flying setup
  • Parallel orders
  • One Piece Order
  • Packaging information

→ Avoidance of operating errors thanks to an intelligent order management system

ALARM MANAGEMENT

  • Bundling of all alarms of the machine or machine group
  • Initial error filtering
  • Active warnings
  • Report shipping
  • Passing on to operator information system
  • Logbook with alarm history

→ Faster troubleshooting

RECIPE

  • Type management
    • Versioning
    • Type comparison
    • Global assembly groups
    • Log book
  • Release management
    • Release status/special releases
    • Active notification
    • Documentation

→ Standardized management of type properties

Administration & documentation

  • Continuous operating concept
  • Central management
  • Digital log book of all processes
  • Local change preparation
  • Long-term compatibility (updates & feature extensions)
  • Shift change & history

→ Standardization across machines and manufacturers

REWORK STATION

  • Rework processing
  • Right first time
  • KI functionalities
  • Feeding in/out of parts
  • Access to process data
  • Documentation

→ Reduction of rejects

VIRTUAL DATA PILL

  • Blacklist/Whitelist
  • Adaptive Manufacturing
  • Central management
  • Component data
  • M2M Connection
  • Basis for rework scenarios

→ Safer processes and shorter cycle times

Success stories our customers
SuccessStory

Increase OEE - 10 percent are always possible!

Defective feeding material that leads to increased rejects, incorrectly set screwing processes, that block the workpiece carrier for a long time and…

read more
[Translate to Englisch:]
SuccessStory

STIWA competence for Boschs “factory of the future”

Continuous development of the software, uniform software standards and the same user interface - with STIWA Manufacturing Software maintenance various…

read more
SuccessStory

Efficiency increase of Festo production via STIWA Manufacturing Software

To optimize their production processes and increase machine efficiency significantly, Festo AG capitalizes on Manufacturing Software from STIWA.

read more
Dipl.-Ing. Michael Meisel
Head of Division Sales and Product Management STIWA Software
+43 7674 603 6552
+43 664 80803 552
michael.meisel@stiwa.com

Quick Contact