This is how you increase the efficiency of your machines
Instable production processes, exceeding of cycle times, defective feeding material, or incorrectly adjusted screwing, press-in, and/or handling processes which result in long workpiece carrier block times, increased rejects, leakages, and hard module standstills:
there are many reasons to invest into an optimization of your machines.
Our production optimization experts will make your production processes transparent and thus, they are able to increase your plant efficiency by more than 10 percent together with you within a short period of time. Being a leading expert in the fields of mechanical engineering, production, software, and analysis (AI and machine learning), we understand your problem and support you in all processes from analysis to the implementation of optimization measures at your machine.
We assist you
in reaching your goals:
As a production manager / plant manager, you strive to reduce production costs while maintaining your company’s high quality standards. To increase production quality, you need a transparent overall picture of the factors influencing the production process and the products, as well as tools and methods to be able to quickly localize and display malfunctions. Apart from a sustainable and substantial increase in plant efficiency, you also need valid decision criteria to promote insourcing. With the STIWA production optimization experts you’ll find yourself supported by a team of production, mechanical engineering, and software specialists.”
“As a member of the management, you are in charge of the overall strategic responsibility regarding the current and future orientation of your company and the selection of partners who are able contribute to the successful development of your enterprise. Especially in a time when global supply chains are put into question, you need experts for transparent production site analyses and an efficient launch management. With the STIWA production optimization experts you’ll find yourself supported by a team of production, mechanical engineering, and software specialists.”
“As a production planner, you need analyzing tools enabling you to pro-actively take targeted measures. It is your task to quickly respond to trends and to learn from the interrelations of the past to set the right measures in the future. With the STIWA production optimization experts you’ll find yourself supported by a team of production, mechanical engineering, and software specialists.”
“As the maintenance manager, you are responsible for the availability of the machines. To this end, you need a transparent overall picture of the current machine conditions, as well as tools and methods to be able to quickly localize and display causes of failure and interrelations. You also need information to optimally plan maintenance intervals. You are looking for someone to assist you in reaching these objectives? With the STIWA production optimization experts you’ll find yourself supported by a team of production, mechanical engineering, and software specialists.”
“As a quality manager in a producing enterprise, you are in close and regular contact with Production Management. You are responsible for the standardization and stabilization of production processes and want to improve the quality standard on a permanent basis. To this end, you need quick analyses to identify the causes in case of complex problems. In this process, the completeness and consistency of the data is an important basis to establish a comprehensive cause-effect relation. You are looking for someone to assist you in reaching these objectives? With the STIWA production optimization experts you’ll find yourself supported by a team of production, mechanical engineering, and software specialists.”
Higher quality and more stable processes while simultaneously reducing cycle times: this is the objective of STIWA Manufacturing Software. By means of detailed technical analyses, we enable a substantially increased performance of production facilities and whole factories. Thus, processes in your production become controllable – everywhere in the world.
Our workshop packages
With our workshop packages you can familiarize yourself with our working method and our services - from the first analysis to the right strategy. Read more:
Data science and analytics
As the mechanical engineer and producer we develop the data models and analysis tools to increase the efficiency of the machine during production using data evaluation.
In the course of the workshop we establish those requirements and solutions, with our specialists, that draw the maximum possible benefit from the data and therefore support the data value chain from the control to the complex Machine Learning model.
CONNECTION OF CONTROL
to data infrastructure with corresponding data model for efficient saving and evaluation
for consistency checks
ADJUSTMENTS OF SAMPLING FREQUENCIES
for better usability
via anomaly detection
via correlation analysis
for quality assurance
with jam analyses for cycle time optimization
This is how we understand cooperation
In an interdisciplinary optimization team of automation. production, and analytics experts, we’ll develop the basis for comprehensive data recording, analysis, and optimization of production together with you.
Data will be recorded and analyzed along the whole value chain, starting from basic manufacturing to pre-assembly though to final production.
With our experienced team, we can also support you in implementing the optimization measures at the plant. The results will be visible with a short time!
This is what
our customers say
“The improved Andon Boards and the Shopfloor Monitor ensure clarity and a complete overview. It motivates you and makes it much easier to manage the day-to-day business. The OOE increases!Benjamin Heim
Management assembly VUVG-valves Festo AG & Co. KG
Within a few weeks, the OK output of the plant was increased by more than 10 %. The reject rate was reduced significantly. After one year, the rate of increase of OK output already stood at 40 %.Kilian Seiler
Project manager Festo AG & Co. KG
Without the AMS Analysis-CI we’d not have achieved what we have today - namely a transparent, reliable, and controlled production. By means of AMS-Analysis CI, we could reduce our ramp-up time by 30 to 40 percent!”Peter Nieslon
Manager Industrial Engineering Valeo Wischersysteme GmbH
Worldwide there for you
The STIWA production optimization experts realize competitive advantages on a permanent basis. That is why both world market leaders and hidden champions have relied on the know-how of STIWA Group for almost 50 years. Being a global group of enterprises, we have tailored our software products and services to the needs of global enterprises.
With our support and after-sales services accessible worldwide we guarantee the continuous and sustainable implementation of all optimization measures. Customized to all your locations around the world.
Mag. Alexander Meisinger, MSc
Head of Customer Success Management