Compact Automation Systems
STIWA compact automation solutions serve state-of-the-art assembly units in industrial manufacturing with cycle times in the sub-second range. The LTM-CI convinces with precise small series with component diagonals up to approx. 30 millimeters.
The compact automation solution covers the entire range of functions in the smallest possible space: from the basic structure to precisely tailored feed technology with suitable gantry handling to the transport system including the entire control technology.
Mechanical Structure
- System structure - vibration-damping hydro-pol structure with flexible connection options for components
- Transfer system - rigidly coupled transport system with highest precision and shortest cycle times (WT changeover times)
- Handling - modular assembly with up to five degrees of freedom for maximum assembly flexibility and different gripper systems for individual requirements
- Feeding - standardized feeders with flexible loading options, optionally with pull-out function
- System protection - combines safe and ergonomic operation with modern functional design
HMI / Operation
- High-performance control loops enable near real-time control of your processes with our products.
- Networking is done through the included base software. Convenient integration ensures fast implementation and optimized control.
- An ERP connection is available for production and product data acquisition. This opens up further analysis possibilities and documents important parameters of your production.
Your Benefit
STIWA compact automation systems are scalable, combinable and individually expandable. The economic advantage results from very short cycle times with low space requirements and at the same time easy operation.
TECHNOLOGY INTEGRATION
- Laser welding
- Pick & place (3–5 degrees of freedom)
- Screwing
- Pressing
- Labelling
- Test processes
- Measuring
QUALITY
- High accuracy ensures reliable production at the lowest possible cycle times
FLEXIBILITY
- Up to 24 processing modules, flexible feeding strategies, flexible handling options and a variety of evaluation methods
TRACEABILITY
- Process results and standard values for each production step are assigned to a specified product/part and documented.
ERGONOMICS
- Minimal vibration and noise generation
- Great accessibility for filling, feeding, and assembly
REUSABLE
- Simple adjustment and adaptation possible during integration of existing or new assembly processes
Technical Data
CYCLE TIME STARTING FROM
- 0,5 Sek.
POSITIONING ACCURACY
- +/- 0,07 mm (transportation system)
SYSTEM GRID / MODULAR DIMENSION
- 360 mm / 90 mm
PARTS DIMENSIONS
- to space diagonal 30 mm
FEEDINGS
- Parts hoppers
- Vertical conveyors (e.g. spiral conveyor, cleat conveyor)
- Vibratory conveyors with chicanes and 2D camera system (reflected light/transmitted light) as well as buffer section with stop unit
HOPPER VOLUME
- 0,1 – 3,5 l
TARE WEIGHT
- up to approx. 7000 kg (depending on configuration)
DEVICE LENGTH
- 2520 – 3240 mm
DEVICE DEPTH
- 1400 mm
DEVICE HEIGHT
- 2050 – 3000 mm
NOISE EMISSION
- approx. 70 dBA (depending on component)
POWER RANGE
- 3 x 400 V AC ± 5% 50/60 Hz
Together with our customers we analyze processes and concepts and subsequently develop optimal industrialization solutions. It is our goal to reduce production costs with innovative concepts and support our customers in being distinctive from their competition.
Christian Aicher
HEAD OF BUSINESS DEVELOPMENT
STIWA AUTOMATION