Know-how in Processes, Manufacturing Technologies and Product Design
Seamless and cost-effective mass production hinges on proper preparation. Our comprehensive expertise in processes, manufacturing technologies and product design lays the foundation for cost-effective and reliable mass production.
STIWA Product & Process Engineering acts as a development partner and strategic service provider. We contribute our many years of experience in automation-ready product design and technology integration. This enables us to minimise risks from the outset and create optimal conditions for cost-effective, high-quality, stable, high-performance automation.
New and further development
of products
Modern products often require new manufacturing processes in production. With a simultaneous development of products and their manufacturing processes, STIWA creates the optimal conditions for efficient and secure production of future mass products.
The parallel development of mechanics, software and electronics is a core competence of our development department.
Process Optimization
Modern manufacturing processes require different processes. STIWA researches, develops and improves processes from their basic principles to their application in high-performance automation.
The correct and coordinated selection of necessary processes (laser welding, image processing, joining, gluing, etc.) results in high-quality and at the same time cost-effective products.
Materials testing
Whether you want to evaluate a heat treatment or coating process, need support in clarifying a case of damage or are planning component sampling - STIWA is a capable partner for materials testing in the areas of materialography, mechanical testing, surface testing and damage analysis. With many years of experience in the extensive range of materials used in special machine construction - from copper and plastic to hard metal - we carry out both individual tests and extensive test series for you - tailored to your testing requirements.
ENGINEERING CUSTOMER PRODUCTS
- External/internal development incl. 3D component design and FEM calculation
- Software development, the core area of mechatronic products
- Product and process concepts along the value chain
- Technical design of prototypes and functional samples
- Guide for comprehensive development teams
TECHNOLOGY INTEGRATION
- Development of technical solutions for the manufacture of products in production lines
- Research and selection of technologies for STIWA-machines
- Procurement comparisons, test reports
- Qualification of new technologies for high-performance automation
- Laser competence center (welding, hardening etc.)
- Industrial image processing / vision systems (attempts, design, start-up,...)
PROCESS VALIDATION
- Process development on in-house process modules and test stations (presses, screws, US welding, joining)
- Practical result validation of new processes and technologies
- Production and start-up of functional samples and prototypes
- Attempts and validation of processes and functions for mechanical engineering
- Small-series production, parts management, coordination of product parts
- Additive Manufacturing
MATERIALS ENGINEERING
- Advice and support for projects in materials engineering issues
- Handling of technical damage claims and customer complaints
- Advice, assistance, analysis and service in the areas of material selection, surface modification and coating, heat treatment of materials, tribology (friction and wear), corrosion and corrosion protection