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... through product and process development...
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Comprehensive automation expertise:
Complete solutions for New Mobility
With decades of experience as a provider of automation solutions and a Tier 1 supplier of automotive components, STIWA is a leading player in the industry. Our wide range of services includes the development of customized solutions, from high performance assembly machines to flexible, modular and highly complex systems. At STIWA there is no limit to the size of a project - we deliver both small and large mechanical engineering projects. Discover the possibilities of STIWA as a reliable partner for your automation needs.
Reference products
BATTERY ASSEMBY LINES
ELECTRIC MOTORS
CONNECTORS
SENSORS
STEERING COMPONENTS
CLIMATE CONTROL SYSTEMS
DC-DC-CONVERTERS
BRAKE ASSISTANCE SENSORS
FUEL INJECTION COMPONENTS
Successfully implemented projects
E-motor
250,000 E-motors per year - made in Europe
- Facts:
- 250,000 parts/year
- Machine size: 32,290 ft²
- Variants: 3 types
- Level of automation: 4-6 operators (depending on expansion stage)
- Processes:
- Feeding
- Screwing
- Joining rotor/stator
- Magnetization
- Balancing
- Strip the insulation off the wire
- Punching pins
- Welding busbars
- Soldering
- Laser labeling
- EOL tests
- Induction heating
- Cleaning
- Palletizing
Inverter
Fully automated DC/DC-Wandler production
- Facts:
- Depending on type 610,000 - 850,000 parts/year
- Machine size: 1,720 ft²
- Variants: 8 types
- Level of automation: fully automated
- Processes:
- Feeding
- Joining (force-path)
- Torque-, force measurement
- Laser triangulation
- Plasma activation
- Gluing
- Leak test
- EOL tests
- Labeling / packing
Climate flap actuator
ESD secure handling & production
- Facts:
- 9,000,000 parts/year
- Machine size: 2,800 ft²
- Variants: 2 types
- Level of automation: 1 operator
- Processes:
- Feeding
- Pressing
- Punching of pins
- Lubricate
- Magnetization
- Laser welding
- Laser marking
- Electrical check
- Acoustic check
- Mechanical check
- Visual check
Brake pedal sensor
Standardized processes for more safety
- Facts:
- 4,400,000 parts/year
- Machine size: 1,500 ft²
- Variants: 5 types
- Level of automation: fully automated
- Processes:
- Feeding
- Force measurement
- Path measurement
- Suction
- Scanning coil
- Small coiler
- Ultrasonic welding 35 kHz
- Hot caulking
- Camera: Testing
- Resistance welding
- Cooling
- Flow monitoring exhaust
- Ionizing
- High voltage check
- Balance
- Mixing – Dosing
- Needle check
- Casting compound
- UV hardening
- Contacting
- Marking
- Temperature control tunnel
- Chipping exhaust
- Tray feeding
- Vacuum suction
Gas generator for Airbag
First product sample within 20 weeks
- Facts:
- 4,500,000 parts/year
- Machine size: 1,780 ft²
- Variants: 4 types
- Level of automation: 2 operator
- Processes:
- Feeding
- Capacitor unload welding, friction welding, resistance welding
- Cleaning
- Electrical check
- Torque check
- Dosing blowing agent
- Weighing
- Filling primer
- Helium leak test
Processes & components: This is your benefit
FEEDING SYSTEMS
STIWA Automation offers linear, fully automatic feeding systems with high performance for small to long parts. Quick-change guide rails enable efficient separation of different types of parts while maintaining the same basic system. Fully automatic solutions for fault clearance help to reduce personnel costs and conserve operating resources.
LASER WELDING
For more than 30 years, we have been a leading manufacturer of laser welding systems. Every day, we produce more than one million welds on our self-developed systems. Our expertise spans a wide range of materials, including steel, plastic, aluminum, and copper—ideal for battery applications. Our custom laser welding solutions provide the highest quality and flexibility to meet the specific needs of our customers.
CLEANROOM PRODUCTION
Our versatile systems are designed for use in cleanroom or controlled environments, meeting stringent cleanliness standards. By adapting our equipment to the specific requirements of each product, we ensure maximum efficiency and cleanliness. With years of experience and a focus on hygiene standards, we offer custom solutions for industries such as medical technology and battery production, and other industries with high cleanliness demands.
EOL TEST / ACOUSTIC TEST / ETC.
By integrating multiple testing stages into our assembly systems, components can be inspected for quality in real-time and non-destructively. Our standalone, vibration-isolated test setups deliver precise data, ensuring smooth production processes. With our in-house research and development in quality assurance, we continue to innovate and create future-oriented testing solutions.
PACKAGING
Our integrated packaging systems are seamlessly incorporated into our assembly automation systems. This provides an efficient, holistic solution that not only optimizes the assembly process but also delivers an ideal packaging concept.
Christian Aicher
Head of Business Development
STIWA Automation