CONSUMER GOODS

Technically complex assembly
including packaging


AUDIO PLUG

In this multi-part STIWA production system, power and audio plugs are assembled and packaged. These are used in music productions, at events and in broadcasting.

The machine group consists of 3 assembly lines, which put together various products such as plug insert, housing and clamping, sleeve packaging, and then placement in bags or as bulk material in a cardboard box. The individual components are introduced via 14 feeders – including some special devices and a decoiler.

COMBINDED TECHNOLOGY

The machine is characterized by its high technical complexity and includes processes such as ultrasonic welding, laser marking, bag packaging and 4 screwing processes.

ULTRASONIC WELDING ON COMPLEX MATERIAL

The high fiberglass content of the parts requires careful welding to avoid cracks. STIWA has optimally solved this challenge.

DOUBLE-SIDED LASER MARKING

Both sides of the housing are fully automatically labeled with a laser. Camera systems and color sensors ensure comprehensive quality control.

THE FACTS

Performance 12,000,000 parts/year
Product variants 5 types
Area 160 m²
Location Europe
Special features 3-part machine group with around 50 stations
Degree of automation Fully automated