This is how you increase the efficiency of your machines

Insta­ble pro­duc­tion process­es, exceed­ing of cycle times, defec­tive feed­ing mate­r­i­al, or incor­rect­ly adjust­ed screw­ing, press-in, and/or han­dling process­es which result in long work­piece car­ri­er block times, increased rejects, leak­ages, and hard mod­ule stand­stills: there are many rea­sons to invest into an opti­miza­tion of your machines.

Our pro­duc­tion opti­miza­tion experts will make your pro­duc­tion process­es trans­par­ent. Thus, they are able to increase your plant effi­cien­cy by more than 10 per­cent togeth­er with you with­in a short peri­od of time. Being a lead­ing expert in the fields of mechan­i­cal engi­neer­ing, pro­duc­tion, soft­ware, and analy­sis (AI and machine learn­ing), we can under­stand your prob­lem and sup­port you in all process­es from analy­sis to the imple­men­ta­tion of opti­miza­tion mea­sures at your plant.
Process engi­neer

PROCESS ENGINEER
 
“As a process engi­neer in a pro­duc­ing enter­prise, you are in close and reg­u­lar con­tact with Pro­duc­tion Man­age­ment and Qual­i­ty Man­age­ment. You are respon­si­ble for the stan­dard­iza­tion and sta­bi­liza­tion of pro­duc­tion process­es and want to improve the OEE on a per­ma­nent basis. To this end, you need quick analy­ses to iden­ti­fy the caus­es in case of com­plex prob­lems. In this process, the com­plete­ness and con­sis­ten­cy of the data is an impor­tant basis to estab­lish a com­pre­hen­sive cause-effect rela­tion. You are look­ing for some­one to assist you in reach­ing these objec­tives? With the STIWA pro­duc­tion opti­miza­tion experts you’ll find your­self sup­port­ed by a team of pro­duc­tion, mechan­i­cal engi­neer­ing, and soft­ware specialists.”

Pro­duc­tion manager/plant manager

PRODUCTION MANAGER / PLANT MANAGER
 
As a pro­duc­tion man­ag­er / plant man­ag­er, you strive to reduce pro­duc­tion costs while main­tain­ing your company’s high qual­i­ty stan­dards. To increase pro­duc­tion qual­i­ty, you need a trans­par­ent over­all pic­ture of the fac­tors influ­enc­ing the pro­duc­tion process and the prod­ucts, as well as tools and meth­ods to be able to quick­ly local­ize and dis­play mal­func­tions. Apart from a sus­tain­able and sub­stan­tial increase in plant effi­cien­cy, you also need valid deci­sion cri­te­ria to pro­mote insourc­ing. With the STIWA pro­duc­tion opti­miza­tion experts you’ll find your­self sup­port­ed by a team of pro­duc­tion, mechan­i­cal engi­neer­ing, and soft­ware specialists.”

Man­age­ment

MANAGEMENT
 
“As a mem­ber of the man­age­ment, you are in charge of the over­all strate­gic respon­si­bil­i­ty regard­ing the cur­rent and future ori­en­ta­tion of your com­pa­ny and the selec­tion of part­ners who are able con­tribute to the suc­cess­ful devel­op­ment of your enter­prise. Espe­cial­ly in a time when glob­al sup­ply chains are put into ques­tion, you need experts for trans­par­ent pro­duc­tion site analy­ses and an effi­cient launch man­age­ment. With the STIWA pro­duc­tion opti­miza­tion experts you’ll find your­self sup­port­ed by a team of pro­duc­tion, mechan­i­cal engi­neer­ing, and soft­ware specialists.” 

Pro­duc­tion planner

PRODUCTION PLANNER
 
“As a pro­duc­tion plan­ner, you need ana­lyz­ing tools enabling you to pro-active­ly take tar­get­ed mea­sures. It is your task to quick­ly respond to trends and to learn from the inter­re­la­tions of the past to set the right mea­sures in the future. With the STIWA pro­duc­tion opti­miza­tion experts you’ll find your­self sup­port­ed by a team of pro­duc­tion, mechan­i­cal engi­neer­ing, and soft­ware specialists.”

Main­te­nance manager

MAINTENANCE MANAGER
 
“As the main­te­nance man­ag­er, you are respon­si­ble for the avail­abil­i­ty of the machines. To this end, you need a trans­par­ent over­all pic­ture of the cur­rent machine con­di­tions, as well as tools and meth­ods to be able to quick­ly local­ize and dis­play caus­es of fail­ure and inter­re­la­tions. You also need infor­ma­tion to opti­mal­ly plan main­te­nance inter­vals. You are look­ing for some­one to assist you in reach­ing these objec­tives? With the STIWA pro­duc­tion opti­miza­tion experts you’ll find your­self sup­port­ed by a team of pro­duc­tion, mechan­i­cal engi­neer­ing, and soft­ware specialists.”

Qual­i­ty manager

QUALITY MANAGER
 
“As a qual­i­ty man­ag­er in a pro­duc­ing enter­prise, you are in close and reg­u­lar con­tact with Pro­duc­tion Man­age­ment. You are respon­si­ble for the stan­dard­iza­tion and sta­bi­liza­tion of pro­duc­tion process­es and want to improve the qual­i­ty stan­dard on a per­ma­nent basis. To this end, you need quick analy­ses to iden­ti­fy the caus­es in case of com­plex prob­lems. In this process, the com­plete­ness and con­sis­ten­cy of the data is an impor­tant basis to estab­lish a com­pre­hen­sive cause-effect rela­tion. You are look­ing for some­one to assist you in reach­ing these objec­tives? With the STIWA pro­duc­tion opti­miza­tion experts you’ll find your­self sup­port­ed by a team of pro­duc­tion, mechan­i­cal engi­neer­ing, and soft­ware specialists.”

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Our offer

High­er qual­i­ty and more sta­ble process­es while simul­ta­ne­ous­ly reduc­ing cycle times: this is the objec­tive of STIWA Man­u­fac­tur­ing Soft­ware. By means of detailed tech­ni­cal analy­ses, we enable a sub­stan­tial­ly increased per­for­mance of pro­duc­tion facil­i­ties and whole fac­to­ries. Thus, process­es in your pro­duc­tion become con­trol­lable — every­where in the world.

 

Our workshop packages:

With our work­shop pack­ages, you can get to know our way of work­ing and our ser­vices — from the first analy­ses and the imple­men­ta­tion of the opti­miza­tion mea­sures through to the right strat­e­gy. Read more:

This is how we understand cooperation

In an inter­dis­ci­pli­nary opti­miza­tion team of automa­tion. pro­duc­tion, and ana­lyt­ics experts, we’ll devel­op the basis for com­pre­hen­sive data record­ing, analy­sis, and opti­miza­tion of pro­duc­tion togeth­er with you. Data will be record­ed and ana­lyzed along the whole val­ue chain, start­ing from basic man­u­fac­tur­ing to pre-assem­bly though to final pro­duc­tion. With our expe­ri­enced team, we can also sup­port you in imple­ment­ing the opti­miza­tion mea­sures at the plant. The results will be vis­i­ble with a short time!

 

Aus­sage 4

With­in a few weeks, the OK out­put of the plant was increased by more than 10 %. The reject rate was reduced sig­nif­i­cant­ly. After one year, the rate of increase of OK out­put already stood at 40 %.
Kil­ian Seil­er — Project Man­ag­er with Festo

How we did this together? 


Aus­sage 1

With­out AMS Analy­sis-CI we’d not have achieved what we have today — name­ly a trans­par­ent, reli­able, and con­trolled pro­duc­tion. By means of AMS-Analy­sis CI, we could reduce our ramp-up time by 30 to 40 per­cent!
Peter Nies­lon, Head of Indus­tri­al Engi­neer­ing with Valeo Wis­ch­er­sys­teme GmbH

How we did this together? 


Aus­sage 2

25 % short­er plant ramp-up time with soft­ware solu­tions from STIWA Group.
Togeth­er with STIWA we imple­ment­ed the seam­less inte­gra­tion of the machine con­trol cen­ter for mon­i­tor­ing and con­trol­ling the machines into our high­er-lev­el IT sys­tems of pro­duc­tion plan­ning and control.

Dr. Lutz Sei­den­faden, Fes­to AG & Co. KG

How we did this together? 


Aus­sage 3

The OEE has been increased by an aver­age of 12%. The soft­ware tool LTA-CS is inten­sive­ly used by Main­te­nance and the pro­duc­tion team. There­fore, an addi­tion­al invest­ment in a plant expan­sion to cov­er pro­duc­tion peaks in 2008/09 is no longer nec­es­sary. STIWA Group has excelled as a very coop­er­a­tive part­ner.
Sebas­t­ian Jür­gens, Head of Tech­ni­cal Func­tions with BROSE Fahrzeugteile, Hall­stadt factory

How we did this together? 


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There for you, around the world

The STIWA pro­duc­tion opti­miza­tion experts real­ize com­pet­i­tive advan­tages on a per­ma­nent basis. That is why both world mar­ket lead­ers and hid­den cham­pi­ons have relied on the know-how of STIWA Group for almost 50 years. Being a glob­al group of enter­pris­es, we have tai­lored our soft­ware prod­ucts and ser­vices to the needs of glob­al enter­pris­es. With our sup­port and after-sales ser­vices acces­si­ble world­wide we guar­an­tee the con­tin­u­ous and sus­tain­able imple­men­ta­tion of all opti­miza­tion mea­sures. Cus­tomized to all your loca­tions around the world.

 

 

 

This is how you, too, can increase the efficiency of your plants – Get in touch with us:







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    Contact

    Alexan­der Meisinger
    Sales

    E‑Mail
    +43 7236 3351