Production optimization & machine efficiency: Shopfloor - STIWA

Optimization of the Shopfloor through different points of view

Comprehensive analysis options guarantee transparent production over the entire life cycle of plants. Our solutions already start with the mechanical engineering and the ramp-up phase and enable not only a faster ramp-up but also a continuous and sustainable increase in productivity – location-independent.

Our goal – together with our customers – is production excellence in all areas (performance efficiency, availability, quality). In addition to a variety of predefined analysis paths (via dashboards), editors are also available for designing your own views, dashboards, analysis paths, etc. – "built in" to our web-based products.

From machine operators to management, our customers always have their production process under control and know what they need to do tomorrow to maintain and further extend their competitive edge.

This is your benefit

Increase of Productivity & OOE

Clear presentation of the production (also historical; can be called up at any time)
Analysis paths take you from general KPIs (OOE) to detail (e.g. alarms) in just a few clicks
All roles work with the same interface and the same data (from management / production management to maintenance and machine operation)
Automatic report dispatching ensures that the right information gets to the right recipients at the right time
For special requirements, it is possible to integrate your own data / calculations into the analysis system and evaluate them together with the standard data

Quality increase & reduction of rejects

Connection of MDE/BDE (machine performance) with QDE (quality analysis)
Seamless transition from measured values to machine events (parameter changes, alarms, ...)
Connection of error causes to measured value progressions (e.g. detection of jumps and drifts)
Built-in trend viewer for measured values and detailed process curves

Shortening of the ramp-up phase of new machines

All analyses are already available during mechanical engineering or machine ramp-up
The data quality for sustainable production is thus ensured from the beginning
Changes and their effects can be tacked immediately and precisely (improvements / worsening) = before and after comparisons
Unexpected effects of small changes on the entire machine become visible immediately
“Troubleshooting chains” are prevented. (New) problems are identified and can be eliminated in a targeted manner - or improvements “conserved”

AMS Analysis-CI: The BI and Analytics Tool for the Shopfloor

GUIDED ANALYSIS PATHS

From top-level KIPs (OOE) to special details (individual events)
Detailed analyses for quality, rejects and measured values
Detailed analyses for cycle times, standstills and alarms

250+ prefabricated dashboards and reports

for all roles in the company (from machine operator to management)
Cross-machine for all machine, production, process and quality data
from OOE overview to daily Shopfloor dashboards

INDIVIDUAL ANALYSES

Full flexibility of analysis options
Direct jump from guided analysis paths to free analysis possible (deepening and further detailing)
Ad-hoc analysis for spontaneous evaluation of specific questions

INDIVIDUAL DASHBOARDS

Adaption of existing dashboards
Create your own dashboard (100% degree of freedom in compiling the data)
Creation directly in the live system possible (built-in Editor)

AUTOMATIC REPORT DISPATCHING
for regular analyses

Time-controlled report dispatching, e.g. daily shift report or weekly and monthly statistics
Event-driven report dispatching, e.g. automated analyses when a defined problem occurs
Integration of active dashboard into third-party systems possible

OPEN STANDARDS AND INTERFACES

Integration of own algorithms via compute interface
Automatic and continuous linking with data from other sources
Information and data can be exported to customer systems at any time (e.g. QS Stat, APIs, etc.)