OPTIMIZE


Shopfloor Analytics and BI for sustainable increases in productivity

Optimization of the Shopfloor

 

Comprehensive analysis options guarantee transparent production over the entire life cycle of plants. Our solutions start with the mechanical engineering and the ramp-up phase, and enable not only a faster ramp-up, but also a continuous and sustainable increase in productivity – independing from the location.

Our goal – together with our customers – is production excellence in all areas including performance efficiency, availability, and quality. In addition to a variety of predefined analysis paths (via dashboards), editors are also available for designing your own views, dashboards, analysis paths, etc. built-in to our web-based products.

From machine operators to management, our customers always have their production process under control and know what they need to do tomorrow to maintain and further extend their competitive edge.

 

This is your benefit

Increase of Productivity & OEE

  • Clear presentation of the production (also historical; can be called up at any time)
  • Analysis paths take you from general KPIs (OEE) to detail (e.g. alarms) in just a few clicks
  • All roles work with the same interface and the same data (from management / production management to maintenance and machine operation)
  • Automatic report dispatching ensures that the right information gets to the right recipients at the right time
  • For special requirements, it is possible to integrate your own data / calculations into the analysis system and evaluate them together with the standard data

 

Quality increase & reduction of rejects

  • Connection of MDE/BDE (machine performance) with QDE (quality analysis)
  • Seamless transition from measured values to machine events (parameter changes, alarms, ...)
  • Connection of error causes to measured value progressions (e.g. detection of jumps and drifts)
  • Built-in trendviewer for measured values and detailed process curves

 

Learn more

 

Shortening of the ramp-up phase of new machines

  • All analyses are already available during mechanical engineering or machine ramp-up
  • The data quality for sustainable production is thus ensured from the beginning
  • Changes and their effects can be tacked immediately and precisely (improvements / worsening) = before and after comparisons
  • Unexpected effects of small changes on the entire machine become visible immediately
  • “Troubleshooting chains” are prevented. (New) problems are identified and can be eliminated in a targeted manner - or improvements “conserved”

 

AMS Analysis-CI: The BI and Analytics Tool for the Shopfloor

GUIDED ANALYSIS PATHS

  • From top-level KIPs (OEE) to special details (individual events)
  • Detailed analyses for quality, rejects and measured values
  • Detailed analyses for cycle times, standstills and alarms

250+ prefabricated dashboards and reports

  • for all roles in the company (from machine operator to management)
  • Cross-machine for all machine, production, process and quality data
  • from OEE overview to daily Shopfloor dashboards

INDIVIDUAL ANALYSES

  • Full flexibility of analysis options
  • Direct jump from guided analysis paths to free analysis possible (deepening and further detailing)
  • Ad-hoc analysis for spontaneous evaluation of specific questions

INDIVIDUAL DASHBOARDS

  • Adaption of existing dashboards
  • Create your own dashboard (100% degree of freedom in compiling the data)
  • Creation directly in the live system possible (built-in Editor)

AUTOMATIC REPORT DISPATCHING
for regular analyses

  • Time-controlled report dispatching, e.g. daily shift report or weekly and monthly statistics
  • Event-driven report dispatching, e.g. automated analyses when a defined problem occurs
  • Integration of active dashboard into third-party systems possible

OPEN STANDARDS AND INTERFACES

  • Integration of own algorithms via compute interface
  • Automatic and continuous linking with data from other sources
  • Information and data can be exported to customer systems at any time (e.g. QS Stat, APIs, etc.)

Success stories our customers

Maximum transparency and efficiency in quality assurance

By being able to record and analyze all relevant data at one glance, production processes become more transparent, efficient and consistent.

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AI at rework for 30% less error rate

Data driven solutions create maximum efficiency in the rework process. For Knorr-Bremse this is an essential quality control process at their plant on…

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STIWA optimizes rework at Knorr Bremse

What connects us? We let Knorr Bremse talk for themselves!

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Stable production processes by means of STIWA analysis software

In order to increase the efficiency of one of its production machines, FESTO has set up an interdisciplinary team including the plant manufacturer,…

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Valeo: Performant production start-up by means of STIWA analysis software

To increase efficiency of its machines, Valeo Wischersysteme GmbH relies on software know-how made by STIWA: The analysis tool is called AMS…

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Dipl.-Ing. Michael Meisel
Head of Division Sales and Product Management STIWA Software

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