Shopfloor Analytics and Business Intelligence (BI) for sustainable increase of productivity

Optimization of the Shopfloor through different points of view


Comprehensive analysis options guarantee transparent production over the entire life cycle of plants. Our solutions already start with the mechanical engineering and the ramp-up phase and enable not only a faster ramp-up but also a continuous and sustainable increase in productivity – location-independent.

Our goal – together with our customers – is production excellence in all areas (performance efficiency, availability, quality). In addition to a variety of predefined analysis paths (via dashboards), editors are also available for designing your own views, dashboards, analysis paths, etc. – "built in" to our web-based products.

From machine operators to management, our customers always have their production process under control and know what they need to do tomorrow to maintain and further extend their competitive edge.


This is your benefit

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Increase of Productivity & OOE

  • Clear presentation of the production (also historical; can be called up at any time)
  • Analysis paths take you from general KPIs (OOE) to detail (e.g. alarms) in just a few clicks
  • All roles work with the same interface and the same data (from management / production management to maintenance and machine operation)
  • Automatic report dispatching ensures that the right information gets to the right recipients at the right time
  • For special requirements, it is possible to integrate your own data / calculations into the analysis system and evaluate them together with the standard data


Quality increase & reduction of rejects

  • Connection of MDE/BDE (machine performance) with QDE (quality analysis)
  • Seamless transition from measured values to machine events (parameter changes, alarms, ...)
  • Connection of error causes to measured value progressions (e.g. detection of jumps and drifts)
  • Built-in trend viewer for measured values and detailed process curves


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Shortening of the ramp-up phase of new machines

  • All analyses are already available during mechanical engineering or machine ramp-up
  • The data quality for sustainable production is thus ensured from the beginning
  • Changes and their effects can be tacked immediately and precisely (improvements / worsening) = before and after comparisons
  • Unexpected effects of small changes on the entire machine become visible immediately
  • “Troubleshooting chains” are prevented. (New) problems are identified and can be eliminated in a targeted manner - or improvements “conserved”


AMS Analysis-CI: The BI and Analytics Tool for the Shopfloor


  • From top-level KIPs (OOE) to special details (individual events)
  • Detailed analyses for quality, rejects and measured values
  • Detailed analyses for cycle times, standstills and alarms

250+ prefabricated dashboards and reports

  • for all roles in the company (from machine operator to management)
  • Cross-machine for all machine, production, process and quality data
  • from OOE overview to daily Shopfloor dashboards


  • Full flexibility of analysis options
  • Direct jump from guided analysis paths to free analysis possible (deepening and further detailing)
  • Ad-hoc analysis for spontaneous evaluation of specific questions


  • Adaption of existing dashboards
  • Create your own dashboard (100% degree of freedom in compiling the data)
  • Creation directly in the live system possible (built-in Editor)

for regular analyses

  • Time-controlled report dispatching, e.g. daily shift report or weekly and monthly statistics
  • Event-driven report dispatching, e.g. automated analyses when a defined problem occurs
  • Integration of active dashboard into third-party systems possible


  • Integration of own algorithms via compute interface
  • Automatic and continuous linking with data from other sources
  • Information and data can be exported to customer systems at any time (e.g. QS Stat, APIs, etc.)

Success stories our customers

AI at rework for 30% less error rate

Data driven solutions create maximum efficiency in the rework process. For Knorr-Bremse this is an essential quality control process at their plant on…

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STIWA optimizes rework at Knorr Bremse

What connects us? We let Knorr Bremse talk for themselves!

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Stable production processes by means of STIWA analysis software

In order to increase the efficiency of one of its production machines, FESTO has set up an interdisciplinary team including the plant manufacturer,…

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Valeo: Performant production start-up by means of STIWA analysis software

To increase efficiency of its machines, Valeo Wischersysteme GmbH relies on software know-how made by STIWA: The analysis tool is called AMS…

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Benjamin Rester, BA
Head of Business Development STIWA Software

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